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Advanced Engineering on Challenging Terrain: Solar Energy

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Solar Project Design Team Leader / solarbatarya.com.tr · pvground.com · PVRoof · PVGround · EMS

Solar projects on mountainous, sloped terrain can become costly and time-consuming with traditional approaches. On the Antalya-Korkuteli project, data-driven strategic interventions with PVGround delivered significant gains in both cost and installed capacity.

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Schritt 1

Creating and Analyzing the Digital Terrain Model

Workflow: High-resolution topographic maps are first built from drone or satellite data to understand site conditions. This produces a three-dimensional (3D) digital model of the terrain.

Antalya scenario: The digital model of the Korkuteli site shows clear elevation differences between west-facing slopes and shallower valleys. The model reveals slopes exceeding 25% in the northern section, making construction particularly challenging.

Terrain topography generated with PVGround
Figure 1: Initial topographic analysis of the Korkuteli project site, Antalya. Red tones indicate higher elevations; green tones indicate lower elevations.
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Schritt 2

Defining Construction Boundaries and Constraints

Workflow: In advanced grading software (PVGround), construction boundaries are defined so arrays can be placed within the desired slope range.

Antalya scenario: When defining the project area, steep terrain and unsuitable earthwork conditions pushed us toward alternative engineering approaches. PVGround enabled extensive production analysis alternatives, supporting a stronger pre-feasibility study.

Investors often want the entire site filled; as engineers, we need to consider critical points before grading everything:

  • Which rack type fits the slope: long racks or short racks?

First PVsyst simulation: 2×28 rack

How a 2×28 rack behaves across a zone with three different slopes at once:

PVGround layout: 2x28 rack
PVGround layout analysis: 2×28 rack type

Same zone with 2×14 rack type

Next, the same zone with a 2×14 rack type:

PVGround layout: 2x14 rack
PVGround layout analysis: 2×14 rack type

Shading difference

Short racks adapted better to the terrain surface, producing a 1.5% difference in shading. On steep slopes, short racks appear to be the better choice.

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Schritt 3

Automatic Grading and Earthwork Optimization

Workflow: PVGround analyzes thousands of grading scenarios within defined boundaries and constraints in seconds. The goal is to balance cut and fill volumes ("zero net earthworks" target).

Antalya scenario: Because northern, southern, and western slopes are steep, we applied targeted collision-prevention cuts to compare earthwork and production impact.

PVGround Earthworks button: frame front height min/max
With the PVGround Earthworks button, we enter minimum and maximum front-height values for the frames and apply linear earthworks at the selected point.
PVGround earthwork analysis for collision prevention
Lower section: PVGround earthwork analysis to prevent collisions
Original vs. new elevation comparison
Original elevation: Red / New elevation: Yellow

20.99 m³

Targeted cut volume

14.28 kWp

Recovered power (single rack)

Cut-fill map after optimization
Cut-fill map after optimization. Red areas are cut; green areas are fill.
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Schritt 4

Integrated Panel Layout and Final Design

Workflow: Panel layout is placed on the optimized terrain model. The software checks pile depths and whether the final terrain is suitable for installation.

Antalya scenario: Layout follows the newly graded terrain. The system confirms slopes are installable and all rows remain within slope tolerances and collision-free zones: improving constructability and structural life.

Conclusion: The Power of Strategic Optimization

This project proves that data-driven, targeted interventions can outperform large-scale, costly grading.

Starting point: recover a single 14.28 kWp rack with only 20.99 m³ of cut. Scaled across 300 racks, just 7,598 m³ of earthworks brought back 4,284 kWp (4.28 MWp) that would otherwise have been lost.

This approach replaced a traditional full-site blind grading plan that would have required roughly 26,930 m³ of earthworks.

The Difference: Engineering Choice

The 19,332 m³ earthwork gap between the two approaches was a strategic decision with clear site impact:

  • Major cost savings: dozens fewer truckloads minimized earthwork costs.
  • Faster schedule: targeted work significantly accelerated construction.
  • Lower environmental impact: minimal terrain disturbance improved sustainability.
Project optimization results summary
Project gains after strategic optimization

The Antalya-Korkuteli project disproves the idea that "more cut always means better." With PVGround, less intervention delivered higher value: reducing cost while increasing total project yield and investment efficiency.

Vielen Dank fürs Lesen.

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